Install zip kit parts as shown on diagram of separate. Zf6hp19 trans valve body rebuild kit sonnax zip kit gen 1. Zf 5hp24 automatic transmission spare parts catalog pdf free online the specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. The zf 6hp26 automatic transmission has been developed for vehicles with an engine torque of up to 600 newtonmeters nm. It is very important because it keeps your mechatronic valve body under. This transmission can be paired with engines with capacity up to 3. Zf 6hp19 6hp26 valve body repair can indicate both the problems of the valve body and the malfunction of the mechanical part of the automatic. The shift solenoids are contained in the valve body, which zf refers to as the mechatronic. Zf 6hp19a automatic transmission spare parts catalog.
Contact zf for the most updated part number for example. Zf 6hp19 6hp21 automatic transmission spare parts catalog. Click here to view pdf if the tech resource does not appear below. This transmission uses planetary gears with hydraulicelectronic control. Screen various orifices 2x spring w mexican hat 2x ball. Zf passenger car transmission 5 speed automatic valve bodies. Zf 5hp19fl automatic transmission spare parts catalog table of contents 5hp19fl transmission overview north american applications. Every driver is different and uses there vehicle in a different way, some race, some tow, some cruise, some just like performance. Sonnax valve body diagram for 6r60, 6r80, zf6hp19, zf6hp26. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf.
The 6hp19 transmission was a development of the original 6hp26, but was downgraded for. Zf 6hp19a zf friedrichshafen ag zf friedrichshafen ag. Level 10 audivw pts bulletproof valvebody 4hp19,5hp19,5hp24. The overall seal heights on these vary depending on application.
Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx 6 speed rwd full electronic control valve body parts cont kit toolkit for 6hp19. Automatic equipment allowed to regulate efficiency of greasing and cooling that in turn optimized transmission work. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. Zf 6hp19 valvebody rebuild by tsubasaftl photobucket. These transmissions appear to have a high amount of failures due to valve body failures. Insure the correct pum p suction adapter is installed. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional. We remove the electronic board with the selector position sensor, remove the solenoids and disassemle the valve body itself. All mechatronics are shift pressure tested and all electrical shift currents are measured and adjusted. Sonnax zip kit zf6053zip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the zf6hp192632 generation 1 valve bodies. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free online. If your valve body was worn when you started, it will be worn when you finish. Does anyone know if the zf6hp26 transmission is similar enough to be able to use its repair manual for diagnosis purposes as well as rebuilding it. The tcm2650 is designed for situations where a standalone transmission controller cannot control the transmission directly.
Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Typical problems for this transmission family includes. Zf 5hp19 automatic transmission spare parts catalog. Zf suggests this be replaced on every valve body rr. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Zf 5hp19fl automatic transmission spare parts catalog. You can either remove them one by one, or clear all filters using the button below. Speaking about how to repair automatic gearbox zf 6hp21 we should note.
In fact zf 6hp26 6hp19, 6hp28 is a very good transmission, powerful, bullet. M version utilizes a standard design manual valve configuration. How a pressure washer unloader valve works with cutaway view duration. This is what makes a revmax zf 6hp valve body superior to the rest. We have the zf 6hp19 valve body, demounted from the bmw z4 roadster coupe 2. The transmission control module tcm and the main control valve body unit forms a composite element that. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and. In other words it is more like a manual tranny with torque converter. Diagnostics and repair of zf 6hp19 valve body after reading an article about on board.
Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed rwd. We do it all and we only use genuine bmw oem parts. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control automatic choice 0044 0. Diagnostics and repair of zf 6hp19 valve body diagnostics and repair of zf 6hp19 valve body audi a4 a6 allroad q7 bmw 3 series bmw 5 series instrument for. Spare parts each transmission is divided into groups e. Understand that with one exception the zip kit does not replace any moving parts. Valve components differ between generation 1 zf6hp19, zf6hp26, zf6hp32, ford 6r60, 6r75. Zf 5hp19 automatic transmission spare parts catalog table of contents. It is always better to install metal oil pan it never leaks and cheaper to maintain. These units are notorious for several complaints, the most common being. The 6speed automatic gearbox zf 6hp19 a 09 has been installed on rwd and awd bmw models, as well as on fwd and awd audi models as 6hp19a.
Zf 5hp19 transmission repair manual pdf free online this manual. Zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. D r auto tech has all the certifications and licenses needed to perfom any repair or service to your bmw this includes replacing and reprogramming valve body transmission control units and other trp parts. Detailed technical booklet included with indepth rebuild and inspection tips for comprehensive valve body repair.
Newer transmissions, including the gm 6l80, contain the factory transmission control module inside the valve body. Please, have the position number and model number prepared when you call. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free onlinecontents introduction note contents coloured sectioned diagram 6hp19 key to coloured sectioned diagram 6hp19 brief description general lepelletier plan. Transmission repair manuals zf 6hp21 download manuals. Oem zf 6hp19z 6hp19 6hp21 valve body sleeve connector seal. Zf 6hp19 6hp28 transmission failures due to bad valve. Volkswagen and audi cars use a 6 speed transmission on many newer models.
I suspect that a solenoid in the valve body was failing, and has now completely gone bad. These mechatronic valve body designs make it nearly impossible to directly control the transmission solenoids with a standalone. Mechatronic and valve body are only available as complete servicemechatronic. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Strong thumps at engine start problems with torque converter lockup premature on and off disassembling. Online library zf 6hp26 repair manual zf 6hp26 repair manual zf6hp26 teardown in this video, i teardown a zf6hp26 trans out of a jaguar, s type 2005. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Zf6hp19 zf6hp26 zf6hp32 transmission valve body zip.
Zf 5hp19fla automatic transmission spare parts catalog table of contents 5hp19fla transmission overview north american applications. Zf6hp19 teardown i this video, i teardown a zf6hp19 xdrive transmission. Within both vintages, there is an m version for the manual valve and an e solenoid. Zf 5hp19fla automatic transmission spare parts catalog. Bmw e60 6hp1921 valve body reinstall after remanufactured. For a list of technical literature available from zf or for answers to frequently asked questions about zf transmissions visit us at. There are also problems with the valve block and solenoids. Bmw e60 6hp19 21 valve body reinstall after remanufactured auto garage projects. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional. Transmission service repair manuals pdf online download. Every level 10 valvebody is custom assembled just for your application.
The m has a mechanical linkage to position the manual valve. Read pdf on board diagnostics zf 6hp26 transmissiondiagnostics and repair of zf 6hp19 valve body audi a4 a6 allroad q7 bmw 3 series bmw 5 series instrument for testing solenoids for impermeability zf 6hp19 6hp21 6hp26 6hp28 6hp32 6hp34 6r60 6r75 6r80. Last one diy on valve body might be what you are looking for. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Count on genuine zf products to fit right the first time. The valve body with completely automatic solenoids is responsible for cooling of a transmission and greasing of mobile elements. Zf 6hp19 was constructed jointly with zf6hp26 as a light modification. Do it yourself kylebs 6hp19 service thread this is a step by step.
Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Car came to me in failsafe with gear monitoring codes. The zf 5hp19 series is an electronically controlled, five speed automatic transmission with a lockup. This is a completely rebuilt valve body for the zf 6hp series of transmissions.
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